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VENTURI
VACUUM GENERATORS
ENERGY COMPARISON
Names
like PIAB, FESTO, STILSON, SMC PNEUMATICS,
GAST, AIR-VAC, VACCON and too many others all make
venturi vacuum generators.
They
share the same common inefficient design that causes in some cases
the use of a 30 HP compressor to do the work of a 10 HP vacuum pump.
We are available with the solution to reducing the energy costs
of these devices and it’s called “using a vacuum pump
to make vacuum”.
Vacuum
pumps today are simple, efficient and quiet.
We
can get you out of that energy drain and save money.
Here
is an example of how it works.
SAMPLE
SOLUTION
A PIAB
model M2000 venturi vacuum generator will have a vacuum capacity
of 5.64 SCFM at 18” HgVac. According to PIAB published
data,
this venturi will require 70 SCFM of 60 PSIG compressed air. This
compressor capacity and air pressure will require a 15 HP air compressor.
If
we compare this to a BECKER model VT 4.25 oil-less (dry) rotary
vane vacuum pump, it will show that the vacuum pump uses a 1.2 horsepower
motor to get the same vacuum and flow (SCFM).
The
compressed air driven venturi uses more than 10 times the horsepower.
In
most locations the cost of electricity may exceed 18¢/KW-HR.
This means the BECKER vacuum pump costs 22¢ per hour to operate
while the air compressor costs $2.24 per hour to operate.
The
BECKER vacuum pump model VT 4.25 costs $1210.00. In 605 hours of
operation, the BECKER pump has paid for itself.
MAINTENANCE COSTS
It
is generally accepted that a compressor has a maintenance cost of
about $100/horsepower annually. Most companies have outside service
contracts to do the annual maintenance. Your records can confirm
your costs. Therefore, in this case, the 15 horsepower compressor
is $1500/year in maintenance while the BECKER vacuum pump is about
$120/year. The BECKER product can be maintained by your maintenance
staff in about 1 hour annually. We can demonstrate that, ask us.
FACTS
OF LIFE
There
are many different vacuum venturi’s on the market. The older
models are being replaced by newer more efficient units. THE FACT
is even if the current state-of-the-art venturi was twice as efficient
as the older models, you are still in the area of 5 times the horsepower
requirement.
THE
FACT is today’s vacuum pump technology is much more maintenance
friendly than the older technology.
Dry,
oil-less, rotary vane vacuum pumps do not require oil changes and
in many cases, the motor and pump bearings are sealed for up to
40,000 hours of service. No greasing of bearings required.
An
extreme example of how much money is saved with a vacuum pump is
to consider that you could throw out your vacuum pump every year
and plug in a new one. I guess that would be the ultimate no maintenance
program!
CONCLUSION
With
the cost of electricity today you need to review your operation with
an eye on increasing efficiency without jeopardizing operational reliability.
The use of venturi vacuum generators
is one major area to review immediately.
Call
us and we can provide all
the help you need to start the savings! |